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Email: info@hengyu-machinery.com
Introduction
1)The water bottle filling machine is mainly used for PET bottled non-carbonated beverage production line,such as spring water and wine drinks.
2)Washing,filling and capping are available in one machine.
3)The contact time between raw materials and the outside world has been reduced to improve the health conditions, production capacity and economic benefits.
4)The structure of conveying is hanging type and clamping the bottleneck to easily change bottle type.
5)Using the advanced PLC(Programmable Logic Controller) technology.
6)The major electrical apparatus are all products of well-known brands, such as SIEMENS, MITSUBISHI, Schneider and OMRON.
Technical parameters
Model(CGF) | 14/12/5 | 18/18/6 | 24/24/8 | 32/32/10 | 40/40/12 | 50/50/12 | 60/60/15 |
Rinsing heads | 14 | 18 | 24 | 32 | 40 | 50 | 60 |
Filling heads | 12 | 18 | 24 | 32 | 40 | 50 | 60 |
Capping heads | 5 | 6 | 8 | 10 | 12 | 12 | 15 |
Capacity(BPH) | 4000 | 7000 | 11000 | 13000 | 18000 | 24000 | 28000 |
Power(kw) | 2.2 | 3.5 | 4.5 | 6 | 7.5 | 9.5 | 11.2 |
Dimension(mm) | 2400*1650*2500 | 2600*1920*2550 | 3100*2100*2800 | 3800*2800*2900 | 4600*2800*2900 | 5450*3300*2900 | 6500*4500*2900 |
Weight(kg) | 2500 | 3500 | 4500 | 5600 | 8500 | 9800 | 12800 |
Advantages
1 / Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage
2 / Production flexibility: PET bottle sizes ranging from 200 ml to2 L, with modular design for future technologies
3 / Optimum uptime: 30 % reduction in changeover and maintenance downtime
4 / Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
5 / Hygiene improvement through volume control and contactless filling
6 / Automatic dummy bottles: Safer, easier cleaning procedures
7 / Automatic bottle changeover improves uptime
Details
Washing heads
1)Into bottle way is air conveyor direct connection with Bottle dial .
2)All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .
3)304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
4)304/316 stainless steel washing pump make the machine more durable .
Filling heads
1)304/316 Stainless steel high precision filling nozzle
2) Filling volume adjustable in fine rank, same liquid level after filling
3)All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4) 304/316 stainless steel filling pump
5)Efficient spray nozzle rinse thoroughly and save water for flushing
Capping heads
1) Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2)All 304/316 stainless steel construction
3)No bottle no capping
4)Automatic stop when lack of bottle
5)Capping effect is stable and reliable ,Defective rate ≤0.2% .
Water Treatment System
1)Stainless steel high pressure film shell
2)All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3)Online type pressure auto self-protection device
4)Online type electricity indicator (with stable compensation)
5)System safe protecting and alarm system
6)System frame
Auxiliary Machines
Reverse Osmosis
The reverse osmosis can remove more than 97% of the soluble salt and above 99% of the colloid, microorganism, particles and organic materials, becoming the best first-choice choice equipment in the engineering of modern purified water, highly purified water and space water (super-purified water). The most highlighted features are low energy consumption, no pollution, simple technique, high-quality water and convenient operation and maintenance.
Labeling Part
1)Heat shrink sleeve labeling machine
2)OPP Hot melt labeling machine
3)PVC label stick labeling machine
The running of complete machine is stable and at high speed with the use of imported servo control system.Using of special bottle-distributing mechanism to avoid the materials being scrached and with which the machine can be adjusted and located quickly to label bottles with any diameter without replacing accessories.
Packaging Part
1)PE film shrink wrapping machine
2)Half-tray shrink wrapping machine
3)Carton box packaging machine
It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.
Bottle Blowiing Part
1)Widely used to produce the carbonated bottle,mineral water bottle,pesticide bottle,oil bottle and cosmetics etc.
2)Suitable for producing PET plastic containers and bottles in all shapes.
3)With famous electrical components and have various capacities.
Companies to many years of research results and production experience as the basis, widely absorb and digest the advantages of the same industry at home and abroad, and one after another from Germany, Italy, the introduction of a full set of the latest beverage packaging machinery technology. To Provide high quality beverage equipment for domestic and international customers. The company has several series of independent research and development products, has obtained the national patent. As the senior beverage machine manufacturer, the working environment is elegant, has the per-fact modern office condition, has the specialized sales department, the research and development department, the technical department.
1)The machines' quality that we sold will be guaranteed for 1 year.
2) We will give you long time technology supply.
3) We can dispatch our engineer to you for installing and debugging machines. Engineer's roundtrip tickets, accommodation, and your side travelling fee will be charged by you.
4)We can also supply you mounting process, so your engineers can fit and debug machines by themselves.
Q1: How to choose the most suitable machine and get the final suitable price?
A1: For beverage bottle Filling Machine, you need to reply us the following questions:
1. What kind of product (carbonated or no carbonated beverage, juice or water) for filling?
2. What's the volume of the bottle(Can)?
3. Could you show us picture of your Bottle/can?
4. Could you send some bottle samples to us?
5. What capacity do you need for production?
Q2: Do you have videos or manual for us to know the machine better?
A2: Yes, of course. Please email us and ask for it. We will send you soon.
Q3: How about your machine's quality?
A3: Every machine is applied with CE certificate, SGS certificate, highly meets requirement of TUV, made of SUS 304 for food packaging; SUS316 for pharmaceutical products packaging. Inspect certificate is available.
Q4: What's the delivery time?
A4: Depending on your order: for whole production line it is 40~60 workdays. bottle or tube filling machine, labeling machine, capping machine, unscrambling machine, can sealing machine will be 30~40 days. Other simple equipment will be around 20 days. The above delivery time is calculated after receiving the down payment as well as sample bottles / tubes and materials.
Q5: Is there MOQ for your machine?
A5: 1 set is acceptable. Of course, if you order more, it will be fine and its price will be more competitive.
Q6: How to install the machine?
A6: Please do not worry. We will send you detailed video and instruction manual for your reference. Customer also can appoint your engineers to our factory to learn. Our engineers also can go abroad to install the machine well, however, customer needs to pay round air tickets, hotel and service expenses.